Budget dismantling of road slabs using a manipulator. Laying of road and airfield slabs PAG Dismantling of road slabs estimate

Everything that is assembled from individual elements can be disassembled. That's why dismantling road slabs are not so rare, although their service life can reach several decades. This type of work is one of the stages of constructing temporary access roads at construction sites. And the second case when dismantling of the road surface is needed is its repair.

Depending on the purpose for which the work is being performed, there are features of dismantling road slabs and the choice of equipment used. The first case is a violation of the integrity of individual road surface slabs. In most cases, the damage is insignificant and the slab can be used under more gentle operating conditions. But sometimes it's required complete destruction design, as it is unsafe to use.

When constructing temporary entrances, the slabs are used repeatedly. Therefore, they are usually not welded at the seams and, if necessary, a truck crane is sufficient to lift them.

Features of dismantling road slabs on permanent roads

The main task when dismantling road surfaces is to remove only one element and maintain the integrity of the rest. Therefore, the use of the shock-dynamic method is not advisable. The vibration from a jackhammer causes imperceptible, but later, damage to the entire surrounding canvas. Therefore, individual road concrete slabs are removed today using new and advanced equipment.

The first stage from which dismantling begins is cutting the seams. They're filled sand and gravel mixture and filled with mastic that needs to be removed. The task is quickly completed by equipment such as seam cutters and hydraulic shears, which can even cope with durable granite stone and welded reinforcement.

If it was necessary to completely remove the road surface, the impact-dynamic method was previously used. But this creates strong vibration, tons of dust and high level noise. Therefore, today the dismantling of road slabs is carried out in a more gentle way using non-impact destruction technology. It is based on action hydraulic system. Pressure is injected into the holes drilled in the slab, gradually destroying the structure. In this case, the pressure is so high that not only concrete crumbles, but even reinforcement mesh. After this, the debris is easily removed and the freed area is ready for laying a new slab.

TYPICAL TECHNOLOGICAL CARD (TTK)

DEVICE OF A TEMPORARY DRIVEWAY ON A CONSTRUCTION SITE WITH A COVERING OF PRECAST CONCRETE PLATES

I. SCOPE OF APPLICATION

I. SCOPE OF APPLICATION

1.1. Typical routing(hereinafter referred to as TTK) - a comprehensive organizational and technological document developed on the basis of methods scientific organization labor intended for use in the development of Work Performance Projects (WPP), Construction Organization Projects (COP) and other organizational and technological documentation in construction.

TTK can be used to properly organize labor at a construction site, determine the composition of production operations, the most modern means of mechanization and methods of performing work using a specific technology.

The TTK is an integral part of the Work Performance Projects (hereinafter referred to as the WPR) and is used as part of the WPR in accordance with MDS 12-81.2007.

1.2. This TTK provides instructions on the organization and technology of work on the construction of a temporary passage on a construction site with a continuous type of covering made of prefabricated reinforced concrete slabs.

The composition of production operations, requirements for quality control and acceptance of work, planned labor intensity of work, labor, production and material resources, industrial safety and labor protection measures have been determined.

1.3. Regulatory framework for the development of a technological map are:

Standard drawings;

Construction codes and regulations (SNiP, SN, SP);

Factory instructions and technical conditions (TU);

Standards and prices for construction and installation work (GESN-2001 ENiR);

Production standards for material consumption (NPRM);

Local progressive norms and prices, norms of labor costs, norms of consumption of material and technical resources.

1.4. The purpose of creating the TTK is to describe solutions for the organization and technology of work on the construction of a temporary passage on a construction site with a continuous type of covering made of prefabricated reinforced concrete slabs, in order to ensure their high quality, as well as:

Reducing the cost of work;

Reducing construction duration;

Ensuring the safety of work performed;

Organization of rhythmic work;

Rational use of labor resources and machines;

Unification of technological solutions.

1.5. On the basis of the TTK, as part of the PPR (as mandatory components of the Work Project), Working Technological Maps (RTK) are developed for the performance of certain types of work (SNiP 3.01.01-85 * "Organization of construction production") for the installation of temporary passage on a construction site with a continuous type of covering from prefabricated reinforced concrete slabs.

The design features of their implementation are decided in each specific case by the Working Design. The composition and degree of detail of materials developed in the RTK are established by the relevant contracting construction organization, based on the specifics and volume of work performed.

The RTK is reviewed and approved as part of the PPR by the head of the General Contracting Construction Organization.

1.6. The TTK can be tied to a specific facility and construction conditions. This process consists of clarifying the scope of work, means of mechanization, and the need for labor and material and technical resources.

The procedure for linking the TTC to local conditions:

Consideration of map materials and selection of the desired option;

Checking the compliance of the initial data (scope of work, time standards, brands and types of mechanisms used building materials, composition of the worker level) to the accepted option;

Adjustment of the scope of work in accordance with the chosen option for the production of work and a specific design solution;

Recalculation of calculations, technical and economic indicators, requirements for machines, mechanisms, tools and material and technical resources in relation to the chosen option;

Design of the graphic part with specific reference to mechanisms, equipment and devices in accordance with their actual dimensions.

1.7. A standard technological map has been developed for new construction and is intended for engineering and technical workers (work managers, foremen) and road workers. construction work ah, performing work in the third temperature zone in order to familiarize (train) them with the rules of work on the construction of temporary passage on a construction site with a continuous type of covering made of prefabricated reinforced concrete slabs, using the most progressive and rational solutions for the organization, technology and mechanization of road - construction work.

1.8. Parameters of a temporary driveway covered with prefabricated reinforced concrete slabs:

Width of the roadway for single-lane traffic - =3.5 m ;

Substrate thickness - =0.15 m;

Track thickness - =0.17 m.

Fig.1. Cross profile of a temporary road covered with reinforced concrete slabs

II. GENERAL PROVISIONS

2.1. The technological map has been developed for a set of works on the construction of a temporary passage on a construction site with a continuous type of covering made of prefabricated reinforced concrete slabs.

2.2. Work on the installation of a temporary passage on a construction site with a continuous type of covering made of prefabricated reinforced concrete slabs is carried out in one shift, the duration of net working time during a 10-hour shift is:

2.3. The work sequentially performed when constructing a temporary passage on a construction site with a continuous type of covering made of prefabricated reinforced concrete slabs includes the following technological operations:

Geodetic breakdown of the driveway structure;

Cutting the plant layer of soil, h=0.10 m;

Preparing the natural foundation;

Construction of a sandy underlying layer, h=0.15 m;

Installation of a covering made of prefabricated reinforced concrete slabs;

Welding slabs and sealing seams with sand-cement mixture.

2.4. The technological map provides for the work to be carried out by a complex mechanized unit consisting of: KamAZ-6520 dump trucks (Q=20 t); soil vibrating roller DU-85 (=13 t, =15-70 cm, =2000 mm); watering machine PM-3U (=6000 l); wheel front loader Volvo L45B (=1.5 m); bulldozer DZ-42 based on the DT-75 tractor (=2.56 m, =0.8 m, =1.5 m, =95 hp); welding generator (Honda) EVROPOWER EP-200Х2 (single-station, gasoline, P=200 A, H=230 V, m=90 kg); automobile crane KS-3577-3K (=14.0 t, =15.5 t, =14.0 m).

Fig.2. Truck crane KS-3577-3 and load capacity chart

Fig.3. Dump truck KamAZ-6520

Fig.4. Watering machine PM-3U

Fig.5. Wheel loader Volvo L45B

A - total length 6000 mm; L - max. lifting height 4690 mm; T - excavation depth 200 mm; H - bucket unloading height, 45° 2810 mm; M - bucket reach to max. height 830 mm; N - bucket reach 1650 mm; B - 5030 mm; C - 2450 mm; D - 410 mm; F - 2930 mm; J - 3395 mm; K - 3650 mm.

Fig.6. Bulldozer DZ-42

Fig.7. Generator EVROPOWER EP-200X2

Fig.8. Single drum compactor DU-85

2.5. The following structures and materials are used to create a temporary passage on a construction site: medium-grained sand from 3 m/day, meeting the requirements of GOST 8736-93 *; reinforced concrete slabs 2P30.18-10 (size 30001750170 mm, m=2.2 t, V=0.88 m, without mounting brackets), meeting the requirements of GOST 21924.0-84; electrodes E-42, meeting the requirements of GOST 9466-75; dry, ready-made sand-cement mixture 1:12, meeting the requirements of GOST 31357-2007.

Fig.9. General form road slabs 2P30.18-10

H=170 mm; H=1750 mm; L=3000 mm.

2.6. Work on the construction of a temporary passage on a construction site with a continuous type of covering made of prefabricated reinforced concrete slabs should be carried out in accordance with the requirements of the following regulatory documents:

III. ORGANIZATION AND TECHNOLOGY OF WORK EXECUTION

Solve basic issues related to the logistics of construction, incl. concluding contracts for the supply of material and technical resources, placing orders for the production of elements of prefabricated structures, parts and products necessary for the construction of an object (structure);

Get from construction control The customer's main sets of working drawings with the inscription "Into production" and provide them with the construction site;

Organize a thorough study of design materials containing initial data for construction by craftsmen and work producers;

Develop a PPR for "On-site preparatory work", containing decisions on the organization construction production, technologies of road construction work, coordinate them with the General Contractor and construction control of the Customer;

By order of the construction organization, appoint persons responsible for the safe performance of work, control and quality of their implementation;

To staff the brigade (link) with workers of relevant professions and road construction machine operators with the required qualifications;

Familiarize the foremen and team members with the Work Project, the Technological Map and the technology for the production of work on the construction of temporary passage, and also issue to the teams and teams Work Orders, Calculations and Limit Cards for materials for the entire volume of assigned work;

Conduct training for members of teams (links) on industrial safety and labor protection when performing work;

Provide workers with personal protective equipment;

Install temporary inventory household premises for storing building materials, tools, equipment, heating workers, eating, drying and storing work clothes, bathrooms, etc.;

Develop schemes and arrange temporary access roads for traffic to the work site;

Arrange temporary storage areas for receiving structures, building parts and materials;

Prepare machines, mechanisms and equipment for work, deliver them to the site, install and test them at idle speed;

Deliver to the work area the necessary equipment, devices for safe work, electrified, mechanized and hand tools;

Provide construction site fire-fighting equipment and alarm systems;

Provide communication for operational dispatch control of work.

3.3. General requirements to carry out work

3.3.1. The construction of temporary roads is carried out to provide access to construction sites, or in cases where the main road is closed to the movement of civilian vehicles for repair and construction work. A temporary road is also needed for access to construction sites in swampy or hard to reach places, to places of mining, to logging. When constructing temporary roads, road blocks are widely used. iron concrete plates, allowing to reduce the time required for the construction of entrances and ensure their durability and reliability.

3.3.2. Temporary roads can be covered with crushed stone, gravel or reinforced concrete road slabs on a sandy base.

3.3.3. Roads at construction sites can be dead ends or roundabouts. At the end of dead-end roads there should be turning areas measuring at least 12x12 m (see Fig. 10).

Fig. 10. Plan of internal roads during the construction of ground structures

1 - ring road; 2 - dead-end road; 3 - passing; 4 - turn; 5 - widened turn of the ring road

Fig. 11. Scheme of dead-end and turning areas

Roads are laid so that the distance from the edge of the roads to the buildings (structures) under construction is at least 0.8 m, and to the edge of trenches or pits located along the roads is at least 1.5 m. In this case, the roads themselves must be outside the collapse prism soil.

3.3.4. The width of temporary roads is accepted:

For two-lane traffic - 6 m (in justified cases - up to 7 m);

For single-lane traffic - 3.5 m with a widening of up to 6.5 m for unloading areas for vehicles (for heavy vehicles - 7.0 m).

3.3.5. The length of the unloading area is determined depending on the number of vehicles simultaneously standing under unloading, their dimensions and is taken within the range of 15-45 m.

3.3.6. The curvature radii of temporary roads depend on the size of the cargo and vehicles used for their delivery, and is accepted within the range of 12-18 m.

Fig. 12. Turning patterns for temporary slab roads

3.3.7. On a construction site with an area of ​​5 hectares or more, at least two entrances are provided from opposite sides.

3.3.8. The width of the gates at the entrances to the construction site must be at least 4 m.

3.3.9. Each work exit from the construction site is equipped with a vehicle wheel washing (cleaning) point.

3.3.10. At the entrances to the construction site it is installed information stand fire protection with construction and auxiliary buildings and structures under construction, traffic patterns, location of water sources, fire extinguishing and communications equipment, and a fire crew is assigned.

3.3.11. Where temporary roads intersect with dangerous areas, it is necessary to install road signs and safety signs. IN necessary cases Signalmen are specially appointed to regulate the movement of transport and the operation of lifting machines.

3.3.12. Roads must be provided with speed limit signs. The speed of vehicles on a construction site near work sites should not exceed 10 km/h on straight sections and 5 km/h on turns.

3.3.13. The main difference between “temporary” coatings and “permanent” ones is the absence of mounting brackets, which for the latter are mandatory element. The fact that concrete road slabs can be used several times (dismantled and installed in a new place) makes their use economically profitable. After use, the slab does not lose its performance characteristics, and the construction of temporary roads can immediately begin in a new location.

3.3.14. The installation of prefabricated cement concrete pavement can be carried out year-round. IN winter time laying slabs in road surface produced on a finished subgrade and base (built in summer period) in accordance with the requirements for work in winter. During snowfall and blizzards, work on the construction of road surfaces is not allowed.

3.3.15. Upon completion of construction, reinforced concrete slabs covering the temporary passage are dismantled and transported to a warehouse construction organization for further use.

3.4. Preparatory work

3.4.1. Before the start of the main work on the construction of a temporary passage at the construction site, preparatory work must be completed, which includes:

Laying out and fixing the travel route on the ground;

Cutting, loading and removal of the plant layer of soil;

Preparing the natural foundation.

3.4.2. Work on arranging a passage should begin with determining the location of the building (structure) under construction and marking the boundaries of the passage in the presence of a representative of the General Contractor.

3.4.3. The geodetic breakdown of the passage at a construction site consists of indicating its dimensions on the ground. The breakdown is carried out in two planes: horizontal and vertical. When laying out horizontally, the position of the axis is determined and fixed on the ground, and when laying out vertically, the estimated height of the passage. The axis of the crossing is first visually hung with stakes, giving the direction of the route, then the layout is corrected by measuring the distance from the building (structure) under construction to the axis and the marked points are secured with stakes every 20 m. From the found axis, the boundaries of cutting the vegetation layer are divided and the marked points are secured with poles 1 high ,0-1.5 m, installed every 10 m. The contours of the storage shafts are marked with stakes.

In order to prevent the breakdown or filling of installed road marking signs on the ground, they should be marked with pegs placed outside the excavation work. After the construction of the passage is completed, the established layout is removed.

The completed work on the geodetic layout of a temporary passage at the construction site must be presented to a representative of the Customer’s construction control for technical inspection. In the absence of defects, as well as after eliminating the deficiencies, it is necessary to document these works by signing a Temporary Passage Layout Certificate in accordance with the form given in Appendix 2, RD-11-02-2006.

3.4.4. Before starting each type of work, the boundaries of zones of potentially hazardous production factors must be established at a distance of 5 m, which include areas of movement of machines (loader, roller, jib crane), their parts, working parts, as well as places over which the movement of goods occurs ( reinforced concrete slabs) with a jib crane. At the boundaries of the zones, safety protective and signal fences, warning notices and safety signs must be placed, clearly visible at any time of the day.

Fig. 13. Warning signs

Fig. 14. Signal fence design

3.4.4. The composition of sequentially executed earthworks cutting off the plant layer of soil includes the following technological operations:

Cutting vegetable soil bulldozer moving into shafts;

Loading plant soil with a front loader into dump trucks;

Transportation of plant soil to the dump by dump trucks.

The plant layer should be cut off, usually in a thawed state. In case of difficult passage of vehicles, it is allowed to remove the soil in spring period when the soil thaws to the appropriate depth.

From the right of way allocated for the construction of a temporary driveway, the vegetation (fertile) layer with a thickness of h = 0.10 m and a width of 3.50 m is removed and placed in shafts that are located on the driveway.

Working according to the “shuttle scheme”, the plant soil is removed and moved bulldozer DZ-42 immediately along the entire right of way.

When cutting plant soil according to the “shuttle scheme”, the dump is filled with soil, it moves when the bulldozer moves forward, and idling occurs when the bulldozer moves in reverse along the same straight line.

In this case, each cycle of cutting and moving soil is carried out with an overlap of the previous track by 25-30 cm with the movement of the cut soil into a cone for further loading into dump trucks and removal to designated areas.

Each bulldozer cycle for cutting plant soil is carried out in the following technological sequence:

Lowering the blade and installing it in the required position;

Cutting and filling the dump with soil;

Moving the soil of the plant layer to the installation site;

Unloading (laying) soil of the plant layer into a dump;

Moving the bulldozer into the face to the next cut.

When removing and storing the fertile soil layer, measures must be taken to prevent a decrease in its quality (mixing with underlying mineral layers, underlying non-vegetative soil, contamination with waste, construction debris, erosion, blowing out, freezing, etc.).

The soil of the plant layer is loaded from the dump wheeled front loader Volvo L45B V KamAZ-6520 dump trucks . Loading soil with a loader is carried out from the side of the dump truck. The soil is removed to places designated by the settlement, where it is unloaded into a dump for delivery to the land user.

The completed work on cutting the vegetation layer of soil must be presented to the Customer’s construction control representative for technical inspection. In the absence of defects, as well as after eliminating the deficiencies, it is necessary to document these works by signing the Certificate of Inspection of Hidden Works, in accordance with Appendix 3, RD-11-02-2006 and obtain permission to carry out subsequent work on the preparation of the natural foundation.

3.4.5. Preparing the soil foundation for the embankment roadbed consists in its leveling, planning and compaction.

Leveling the surface of the base under the embankment is carried out bulldozer DZ-42 by cutting off hummocks, filling in holes, ruts and irregularities (more than ±0.1 m), with longitudinal passes in two passes along the trail, overlapping the previous pass by 0.5 m.

The leveling of the base surface under the embankment is carried out in strips equal to the width of the bulldozer blade, with a working stroke in one direction (see Fig. 15).

Fig. 15. Scheme of laying out a natural foundation using a bulldozer

The surface of the soil base must be planned under a gable transverse profile with a slope of 40‰ to the edges of the driveway and ensure rapid removal of precipitation.

Due to the fact that the soil in the surface zone (5-10 cm) of the natural soil base obtained from cutting the plant layer, as a rule, has a slightly lower value than the required one, due to its horizontal shift by the roller roller during compaction ("bulldozer effect "), when preparing for the construction of the roadbed, it is necessary to compact this area using a road, self-propelled, soil vibratory roller DU-85 for 3 passes along one track, shuttle passes with an operating speed of 6.0 km/h, with the vibrator turned off, starting from the edge of the base, with each pass moving towards the axis by 2/3 of the strip being compacted, with each previous pass overlapping by 0.3 m, up to compaction coefficient 0,98 .

The completed work to prepare the natural foundation must be presented to the Customer’s construction control representative for technical inspection. In the absence of defects, as well as after eliminating the deficiencies, it is necessary to document these works by signing the Certificate of Inspection of Concealed Works, in accordance with the form of Appendix No. 3, RD-11-02-2006 and obtain permission to carry out subsequent work on the installation of a sandy underlying layer.

3.4.6. To ensure the scope of work on the installation of a sandy underlying layer, work on the installation of a trough must be carried out ahead of at least one shift.

3.4.7. The completion of preparatory work is recorded in the General Work Log (The recommended form is given in RD 11-05-2007).

3.5. Construction of a sandy underlying layer

3.5.1. Substrate created for:

Elimination of unevenness of the natural foundation;

Ensuring the movement of coating slabs when the ambient temperature changes;

Uniformly distribute pressure from cars;

Reducing stress in slabs;

Increasing the resistance of the surface of the natural base during the construction and operation of the road.

The underlying layer performs the functions of drainage, frost protection, leveling and anti-silting.

3.5.2. The construction of the underlying layer includes the following work operations:

Transportation of sand by dump trucks;

Leveling sand with a bulldozer;

Leveling the underlying layer with a bulldozer;

Compacting the layer with soil rollers;

Watering with water when the sand moisture content is less than optimal.

3.5.3. Before starting work on the installation of the underlying layer in winter, the natural base must be cleared of snow and ice in the area of ​​the removable grip. During snowfall and blizzards, work on laying the layer should be stopped.

3.5.4. Sand for the construction of the underlying layer is developed in a quarry excavator Volvo EC-290B and delivered to the work site KamAZ-6520 dump trucks.

Sand is delivered to the prepared trough base based on the required layer thickness. The required thickness, taking into account the sand reserve factor for compaction equal to 1.10, is found by the formula.

, m,

Design layer thickness, m

Required value of compaction coefficient, Table 22, SNiP 2.06.02-85

Initial compaction coefficient: bulldozer 0.800.85

The amount of settlement of the sand layer, 3%

The delivered sand is unloaded from dump trucks onto the surface of the base of the trough in heaps. The distance between the centers of unloaded soil piles is determined by the formula:

Where is the load capacity of a dump truck, tons.

Heap leveling strip width, m.

Thickness of the technological layer of filling, m.

Safety factor for sand compaction = 1.10.

Volumetric weight of sand, t/m.

Maintaining the required distance will not only guarantee the required thickness of the underlying layer and ensure the quality of its compaction, but will also minimize the work of the bulldozer and motor grader in leveling the heaps and save time and fuel. Reception of sand at the unloading site is carried out by a road worker, who gives a signal for the approach and departure of the vehicle, and stops at the designated places for unloading materials.

3.5.5. The sand in the layer is leveled bulldozer DZ-42 in four passes, with soil moving from the heap to a distance of up to 3.0 m in layers with a thickness of = 0.11 m, in a shuttle pattern from the edges to the middle across the entire width of the trough, overlapping the previous trace by 0.4-0.6 m at operating speed in second gear in a push-pull manner (see Fig. 16)

Fig. 16. Scheme of work on the construction of the sandy underlying layer:

1 - distributed sand; 2 - leveling sand with a bulldozer; 3, 4 - delivered sand

3.5.6. To profile the upper part of the underlying layer, it is carefully planned according to design marks bulldozer DZ-42 according to the shuttle pattern for two passes along the trail, in 1st gear. Planning should begin with the lowest (longitudinal) areas. First, the mounds and the existing “comb” are cut off and the holes are filled, and then they begin the general layout along the entire length of the grip. The overlap of traces when leveling the layer should be 0.5 m. During the profiling process, to ensure the evenness of the layer, sand must be removed or added. The surface of the filled layer should be planned under a gable transverse profile with a slope of 40‰ to the edges of the driveway and ensure rapid removal of precipitation.

3.5.7. To achieve the required density of the underlying layer =0,98 When compacted, sand should have an optimal moisture content of 8-12% or differ from the optimal moisture content by no more than 0.90-1.05.

In dry and hot weather, to bring the sand to optimal humidity and ensuring better compaction, 20-30 minutes before compaction begins, the surface of the layer is watered with water using watering machine PM-3U . The required amount of water to moisten 1.0 m of the laid layer is determined by the formula

The problem of access roads no longer exists! The headache of every developer is the loss of budget and time when weather conditions worsen. Special equipment sinks in the mud, trucks cannot reach the cottage village facilities to unload construction materials.

Road slabs from the supplier Paritet 99 are a budget alternative to asphalt roads. Minimum costs for the dismantling of road slabs from a commissioned facility with quick installation in a new construction site can reduce costs by five times. For installation, a manipulator is enough to load reinforced concrete products and move them on our own, will unload in a new location on the same day.

The best examples of laying out road slabs of different configurations

Paritet 99 specialists provide examples of laying out road slabs to save the customer’s budget. Depending on the operating conditions, dressing schemes are used to ensure that there is no unraveling weak soils, swelling on clay substrates. In this case, graphic add-ons are used for the popular editors Compass 3D, AutoCAD, allowing:

  • design a layout for an arbitrary road configuration, building spot
  • calculate quantity bulk materials
  • calculate the number of slabs of different configurations

The programs allow you to prepare documentation (design + text) for PPR, PIC sections of the project.

With significant dimensions of the construction site and winding access roads, the use of standard rectangular slabs often leads to excess consumption of building materials. For the convenience of developers, manufacturers produce hexagonal products of the PSh series, trapezoidal PT slabs, which allow reducing the consumption of reinforced concrete structures, and the rent for special equipment used for installation.

Adjustable weight of 6x2 road slab with stressed reinforcement

All reinforced concrete products of this type are manufactured taking into account the requirements domestic GOST. Not only the dimensions are regulated, strength characteristics, but also a lot of products. For example, total weight a 6x2 m road slab cannot exceed 4.2 tons with a volume of 1.68 cubic meters. The reinforcement is strained when installing belts in the formwork using the following technology:

  • rods (only longitudinal) are fixed in one formwork panel
  • opposite ends are inserted into the tensioner grooves
  • steel rods are heated by electric current
  • pulled out by tensioners, fixed in this position
  • the load is removed only after hardening concrete mixture before stripping the structure

Prestressing can compensate for significant bending operating loads. The service life and reversibility of slabs used in temporary road surfaces increases.

Ceilings help separate floors from each other and separate the living area from the attic and basement.

Dismantling slabs flooring is a responsible and dangerous job. If it is carried out with some violations, it can lead to disastrous consequences, such as partial or complete collapse of the building. That is why this event is carried out by specially trained people.

Technological features of slab dismantling in Moscow and the Moscow region.

Dismantling of slabs in Moscow includes several stages and can be partial or complete. Partial dismantling may be necessary for replacement flight of stairs V multi-storey building, and complete implies the complete elimination of the entire structure.

Before dismantling begins, a technological map is drawn up, which indicates the sequence of work and takes into account design feature object. This plan improves work cycle efficiency.

The main purpose of dismantling is to disassemble the slabs into parts, destroying their integral structure of concrete and reinforcement. Other special tools are also used for this.

After finishing dismantling works load-bearing beams are removed. First of all, the auxiliary ones are sorted out, and then the main ones. Some elements from the demolished facility will be recycled, and some can be reused in construction.

Dismantling of road slabs in Moscow and the Moscow region

In populated areas where large-scale construction is taking place, temporary roads are being built for the movement of heavy construction equipment. The material used is reinforced concrete slabs. They are able to withstand significant loads. Upon completion of construction work and commissioning of objects, road slabs are dismantled. For these purposes, specialists are involved who have at their disposal modern compressors with jackhammers.

Ordering a service is the right and cost-effective decision

If you need to dismantle floor slabs or road slabs, please contact our company. Our specialists will be able to complete all tasks assigned to them efficiently and within strictly defined deadlines. The availability of modern equipment and tools allows us to perform work with maximum accuracy and in compliance with safety standards.

Laying of road and airfield slabs PAG.

Our company offers a full range of works for laying road and airfield slabs on a turnkey basis at balanced prices - from installing sand- gravel bed and preparing the top layer of soil using a bulldozer - before the actual laying, using a truck crane of the required lifting capacity. All the special equipment necessary to organize the installation process is present on the company’s balance sheet. It is possible to supply a wide range of road slabs that you need overall dimensions and weight.
At a preliminary consultation, after familiarizing yourself with the scope of work, our company’s employees will help you choose the right method for laying the road slab and calculate the exact price. Total price per 1 sq. m of laid or dismantled road slabs is cheaper than the average market cost.
The advantages of our company include:
Highly qualified employees.
Possibility of laying roads from both new and used slabs.
Availability of our own fleet of necessary road equipment.
Direct contact with manufacturers of building materials.
Affordable prices for laying road slabs.
By contacting us, you can be completely confident that the laying of slabs will be done quickly and efficiently.

Stages of laying road and airfield slabs by our company’s specialists:

Stage 1 - preparatory work: cut first upper layer soil, and we eliminate all the unevenness of the soil, we get a kind of “earthen trough”. The bottom of the “trough” is covered with a special material - geotextile for water exchange, soil leaching and protection from plants;



Stage 2 - foundation installation: we make a “cushion” from layers of crushed stone with sand (or broken bricks) and sand, which will make the future road resistant to soil influences with a thickness of at least 10-20 cm, while carefully pouring the sand with water and then compacting it.


Stage 3 – installation of slab covering: This is the laying of the slabs itself, namely, the sequential placement of the slabs using special equipment in a joint or with a gap, then we weld the trailed metal loops that are located on the end sides of the slab. (if these loops are on the slabs). This is necessary to prevent the spread of road slabs upon completion of laying and during subsequent operation of the road. Next, we fill the resulting seam between the slabs with sand or concrete mortar. As a matter of fact, you can do without this, but then the road will not turn out so even and smooth, and also the connecting points will be visible, which definitely will not add beauty to the appearance.



At this point, the road made of road (airfield) slabs is completed.
These roads differ from concrete ones, firstly, in that you can drive on them immediately after laying them. Secondly, road slabs can be removed and reused for laying. And at the same time their performance will not decrease at all.

Cost of laying road slabs:

Name of worksUnitprice, rub.
Specialist visit, consultation and measurementFor free
Stage 1: Preparatory work
Development of an earthen “road trough” with grading and compactioncubic metersfrom 600
Manual soil development with loading and removal of soil by dump trucks.cubic meters 900-1100
Development of soil by mechanisms with loading and removal of soilcubic meters700-800
Dismantling of asphalt concrete pavementsq.m.from 170
Dismantling road slabs from used crane with loading and removal of garbagesq.m.from 360
Laying geotextiles with material costsq.m.from 100
Stage 2: Foundation construction
Construction of an underlying layer of sand 10 cm thicksq.m.from 120
Construction of a base made of crushed limestone 10 cm thicksq.m.from 220
Construction of a base made of crushed granite stonesq.m.310-330
Construction of a foundation made of crushed concretecubic metersfrom 1300
Construction of a brick basecubic metersfrom 1500
Stage 3: installation of road slabs
Installation of new road slabssq.m1300
Laying out used road slabssq.m1100
Construction of a covering made of new airfield slabssq.m1600
Construction of a covering from used airfield slabssq.m1300


 
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