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Equipment for the production of chairs on a metal frame. Chair manufacturing technology. Tools for making upholstered furniture

Chairs with a metal frame (metal, chrome chairs) are proven solutions for home, office, bar, restaurant, etc. These are universal and functional models that look elegant, stylish and not bulky. The scope of application of such furniture is quite extensive, and quality, reliability and durability are the “three pillars” on which the popularity of the product rests. That is why today it makes sense to think about opening your own workshop for the production of chairs on a metal frame or expanding an existing production facility. To implement the project you will need minimum set professional equipment and basic knowledge in the relevant field.

Features of metal (chrome) chairs

Metal chairs consist of a frame, seat and back. Eat separate species bar models consisting of a frame and seat.
To create frames in workshops, aluminum casting or steel pipe is used:

• aluminum base - more expensive, reliable, can be coated with paint or a chrome layer;
• steel pipe - affordable, high quality, average thickness of the workpiece - 15-25 mm, can have a square, round shape, corners - smooth or sharp straight.

Options for attaching the components of the chair to a metal frame:

• using bolts and nuts - reliable method, in which the structure does not become loose;
• welding – high-quality, quite common in mass production.

Plastic, eco-leather, wood, fabric, polycarbonate, rattan, etc. are used to make backrests.

Types of chairs on a metal frame

Depending on the specific design, chairs are:

• folding (unfolds and assembles like a chaise lounge);
• stackable (stacked on top of each other).

Based on the scope of application of structures, they are divided into the following categories:

• for the home (kitchen, dining, Viennese);
• bar (on high legs and ornate platform);
• folding options (for a summer residence, country house);
• laboratory;
• banquet;
• office, etc.

IN lately chair production shops often produce complex sets of chairs using metal frames, which are purchased for airports, train stations, offices, shopping and entertainment complexes, etc.

Competitive advantages of chairs on metal frames

1. Increased strength. Such structures can withstand almost any mechanical load and weight.
2. Durability. The active life of a metal chair is several years.
3. Stylish appearance . Despite certain prejudices, chairs on steel or aluminum frames look elegant, elegant, one might say, weightless.
4. Versatility. The standard model of the chair can be safely used at home, in the country, as well as in the office, trading floor, beauty salon, etc. These are truly optimal and relatively inexpensive solutions that are always in demand and almost everywhere!

Main stages technological process chair making

1. Cutting pipes to size.	2. Removing chamfers and burrs from the ends of workpieces.
4. Punching and flattening of pipes.	5. Welding of metal structures.	6. Assembly of the structure.

To complete all of the above steps you will need ready set professional equipment, which includes the following items:

• Disc cutting machine – optimal solution for processing (cutting to size) steel pipe diameter up to 0.5 cm;
• A pipe facing machine is an indispensable machine for removing chamfers and burrs from the ends of pipes. Internal and external chamfer can be removed equally well;
• Pipe bending machine is a professional solution for pipe bending. The machine is equipped additional function bending with pushing, which allows you to bend steel billet at any angle;
• Machine for punching holes in pipes – universal vertical drilling machine;
• Welding machine– provides semi-automatic welding in a carbon dioxide environment, allowing you to reliably connect workpieces.

Included welding equipment may also include a straight grinder, with which the structure is processed after welding, the seams are cleaned with a burr.

Where can I buy professional equipment for making metal chairs?

Our assortment includes all of the above and more. professional equipment, which is necessary to start the production of chairs. All machines and machines are certified, original, comply with international and national standards quality. The main thing is that they are used in workshops where mass production of furniture for home and office is established. Study the cost of technological solutions, optional contents, competitive advantages of machines and place an order. If you have any doubts or questions, professional advice from an expert will be helpful. Now that you know where and for what budget to buy equipment, you can build global projects and draw up a business plan for a ready-made profitable production. Be sure that with a competent and consistent approach, the money invested in machines will pay off as quickly as possible. We wish you good luck!

Metal-based furniture is traditionally used in conference rooms, offices, and enterprises catering. Durable chairs are constantly in demand, but competition in this market is also growing. Study the state of this segment in your region, you may be interested in this business idea.

Arrangement of a conference room, office space, catering establishments require the use of furniture that is characterized by increased durability and aesthetic appeal. In establishments similar type Metal-based furniture looks great and serves reliably. Particularly increased demands are placed on chairs, since they are in constant operation and carry considerable loads.

Since chairs with a metal base are found wide application, and there are a sufficient number of their varieties, depending on the nature of the establishment, it is logical to assume that the production of such chairs can become promising business. Let's consider the circumstances of opening such a production, find out what is required for this, and what economic efficiency can be counted on.

State of the metal furniture market

The production of metal-based furniture is mainly carried out by small enterprises. The reason for this is the interesting situation that has developed in the demand market.

Small companies with a staff of 5-15 people have clear advantages: they can exist due to small individual orders. They do not feel the competition of large industries, since they operate in different market segments. Today the situation is such that the market favors newcomers to business. The production volume of the furniture industry has decreased significantly, while the demand for chairs, sofas, and armchairs has doubled.

The reduction in furniture production occurred due to the saturation of the market with imported furniture, most which is supplied from Belarus duty free. Another reason is high customs duties on imported components, fittings and materials. At the same time, all major manufacturers declare high competition in the furniture production market.

Small companies of up to 15 people, on the contrary, feel good in such conditions. Their orders consist mainly of one or two units of products and cost up to 20 thousand rubles.

Thus, manufacturers of different furniture have different competitive situations and different development trends. For example, manufacturers of tables and cabinets are forced to reduce their production, and companies producing chairs, armchairs and wooden beds, can increase production at least twice.

Organization of production of metal chairs

So, we'll talk on organizing the production of a wide range of metal chairs for the kitchen, dining room, office or study, conference room, bar, cafeteria, etc.

Production and auxiliary premises

The production premises should be chosen to be quite spacious: up to 170-200 sq. m. The area should be open, not divided into rooms and without partitions. It is advisable to choose a room located on the same floor.

In addition to areas for production, separate household premises(locker room, room for rest and eating) and a sanitary room (toilet, washbasin, shower). There are enough such premises in industrial areas of cities on numerous manufacturing enterprises, most of which are currently not fully loaded.

The annual rent for such premises will be about $800-1,200, depending on the location of the enterprise, the area, the proposed area and market conditions. Utility costs and electricity payments will increase the indicated amount to $1,300-1,700 per year.

Production equipment

The technology for producing metal chairs is simple. At the first stage, you can get by with the simplest equipment, and then, if the business starts successfully, you can purchase additional automatic equipment.

So, for production you will need:

• floor drilling machine, 1 unit. – $800;
• air compressor with equipment, 1 unit. – $1,100;
• metal cutting saw, 1 pc. – $400;
• electric drills, 2 pcs. – $200;
• angle grinders (“grinders”), 2 pcs. – $400;
• welding machine, 1 pc. – $600;
• spray guns, 3 pcs. – $300.

Total: $3,800

The set of equipment, as we see, is simple and relatively inexpensive. Some of the listed equipment, if possible, can be purchased or rented at the enterprise where the space will be rented.

After a couple of years of stable operation and increased production volumes, it will be possible to buy five automatic machines that make up the line full cycle production. The cost of each of these machines is about $2,000. Information about such equipment can be found on thematic websites where suppliers advertise their machines. You can also purchase used equipment, which will save you up to 30-50% of money.

Suppliers may offer more expensive equipment. It is unlikely that it would be advisable to purchase it, since the cost will many times exceed the cost of wages for workers employed with semi-automatic machines. Moreover, complex automatic lines roads for maintenance and repair.

When producing furniture, some of the work can be performed in a third-party organization. Most often this is a necessary measure, since at first there is not enough necessary equipment. Can be ordered various works– from metalworking to painting. The main thing here is economic feasibility.

Production staff

Let's consider the minimum number of employees - 5 people:

• shop manager – $1,000;
• workers, 2 people – $700;
• mechanic, 1 person – $700;
• automatic machine operator, 1 person. – $1000;

According to the heads of enterprises of a similar profile, such a staff is capable of producing up to 3 thousand chairs per month and providing the enterprise with a gross income of about 1 million rubles. Experts in this field claim that with a well-run business, the cost of equipment pays off within about a year, and the profitability is at least 30%.

Advertising and sales

A standard advertising set is quite suitable: your own website on the Internet, advertising in commercial print publications and the media, targeted work with potential clients, booklets and business cards. It is imperative to participate in furniture exhibitions. Products are sold in furniture stores, markets, construction supermarkets, etc. Monitor the opening of establishments in your city that may need your products, and offer them.

A business plan is an analysis of the main aspects of the future enterprise. In this work we will consider the production of tables and chairs.

And so let's start:
1. Service - production of tables and chairs, you can add other wood products, shelves, frames, boards and much more to the load, working on orders.
2. Material, that is, you can buy wood, if you have a car, you can get it yourself in the nearest suburban planting.
3. Design legal entity , you will need a business license, that is, register yourself as a private entrepreneur.
4. Room You can rent it, or use your own garage or other premises, if available.
5. Equipment First you will need the minimum: a woodworking machine and tools.
6. Workers You will need it when large orders appear, but in the beginning you can handle it yourself.
7. Competitors There are always, but high-quality products at prices affordable for the population, this is the weapon in the fight against them.
8. Capital, you can get a loan, which I don’t really recommend doing, analyze necessary costs There will be enough material, equipment and rent for the start, no huge capital investments will be required.
9. Prospects for this business plan- this is to open your own store or factory, organize a network.
10. Clientele will appear, since there is always a need for tables and chairs; people don’t really like standing.

When creating a project for the production of tables and chairs, you first need to find a suitable room, at least two. An office for the administration, a workshop for the craftsmen, respectively.

The best option is when the office and production area are located nearby. If you organize a store selling ready-made tables and chairs on the premises, it will be very convenient.
Next, according to the business plan, is the purchase of equipment and additional calculation programs for production and accounting.

Today, for the production of tables and chairs, there are a large number of machines, programs for modeling and manufacturing furniture. To start production, you need to find a minimum of tools and machines.

Recruitment of personnel: a consultant who accepts orders, a designer with experience in working with production programs, a consultant and a designer can be one person - this is both profitable and convenient. To work in production, specialists are needed who are able to operate machines when processing materials. The store definitely needs a salesperson.

This business plan considers the implementation finished products: selling tables and chairs in your own store, fulfilling custom orders, selling through furniture stores.
Estimated expenses: rent of premises (500,000 rubles per year); equipment (from 200,000 - 1 million rubles); materials (300,000 rubles per year); wages(from 1.2 million rubles per year). Total: 2.3 million - 3.6 million rubles. per year.

Income: sales of products (400,000 rubles per month). Total: 4.8 million rubles. per year.
These calculations show that the expected payback period is about six months. You should not lose sight of the fact that the real numbers will be visible from how well the production is organized.

You can also study business plans for other types of activities on our website.

Here are the main nuances necessary in the process of writing your business plan.

Production of metal furniture for private use and commercial activities as a type of business will always be in demand. Unlike wooden chairs, metal products last almost forever and do not require any maintenance or repair. Therefore, the production of chairs can be considered a niche that will find its client in any case.

Manufacturing technology

What components does the chair frame consist of? This is a kind of strictly thought-out set of straight and bent pipe parts that are welded together. That is, for the most part, the process of producing chairs involves working with profile material:

1. Cutting workpieces to size;
2. Bending pipes to the desired angle;
3. Welding work.

After completing the main stages of work, the frame is painted and the chair cushion is fixed to it. Thus, if these three stages of production are properly adjusted, a fairly large number of chairs can be produced per unit of time.

Equipment selection

The production of chairs is impossible without reliable tools for cutting metal and welding machine. However, depending on the level production workshop You can use the simplest types of equipment of this type. In particular, in the production of chairs, manual cutting of blanks and manual welding are usually used, since there are quite a few touch points in the chair frame.

In addition, automated welding involves making a long welding seam, and in the manufacture of chairs such technology is not relevant.

Therefore on initial stage To establish your business, you can easily get by with the simplest cutting and welding equipment - this will in no way affect the quality of the products.

Working with a pipe bender

A mass manufacturer of metal chairs has long adopted professional pipe bending equipment. Thanks to the wide capabilities of such machines, it is possible to quickly and accurately bend pipes without damaging even the thinnest-walled products.

Pipe benders are designed to perform operations of bending pipe sections to the desired angle without deformation or cracks in the metal.

Manual mandrel pipe benders are most in demand in this business due to their productivity and low cost. In addition, even at the initial stage of development of a chair production business, it is recommended to use a special pipe bender, since it is practically impossible to bend a pipe with high quality manually.

Cansa Makina machines

The Turkish manufacturer of pipe bending equipment “Cansa Makina” is considered a world leader in the manufacture of modern machines for production needs. The pipe benders presented on our website are characterized by a number of competitive advantages:

• High build quality;
• Reliable operation and ease of maintenance;
• Affordable price;
• Factory warranty.

The production of chairs using such equipment can be considered professional, since bending operations can be performed even by semi-skilled personnel without compromising the final quality of each product.

Our company offers convenient system calculations and prompt delivery of equipment anywhere in Russia. All models presented on the website are in stock.

The production technology of chairs directly depends on their design, since, for example, unlike soft chairs their carpentry counterparts do not have a seat frame in their design. But they have such design solutions as: inserting a panel panel into quarters selected directly from the drawers or into alternative the drawers are covered with a slope of 30 0, followed by fastening from below using bosses with glue or screws. Machines for the production of chairs, and in particular carpentry, involve the use of hard wood as raw materials, hardwood. This is due to the high level of hardness of this material.

In order to maximize the ease of manufacturing chairs in production conditions, all their joining elements are equipped with special plates, and the design of the seats has overhangs. In addition, the main differences in the production of upholstered and joiner's chairs is the inclusion of additional technological procedures for reupholstering furniture used for the production upholstered furniture. The procedure consists of laying a layer of flooring material required thickness on a solid furniture base followed by decorative covering, upholstery material. For better upholstery in soft chairs, plywood seat elements are replaced with more flexible bases made using rubber bands or serpentine springs attached to the base of the drawers.

Chair making machines

To organize your own and, importantly, profitable enterprise, you need machines for the production of chairs of various modifications, which should be selected with special care, not forgetting that equipment is needed to carry out this type of activity the following types:

— Tenoning machine , the main purpose of which is to produce oval or round shape at different inclination angles. This unit has a productivity of more than 700 studs/hour, as well as such advantages as: precision manufacturing, the ability to work with material of any length with a low noise level and high level operator safety. At the same time, tenoning machines for the production of chairs have the ability to stop production process at any moment.

— Copy milling machine . These machines for the production of chairs are designed to perform such procedures as: profiling and milling patterns on wooden surfaces, as well as production of display cases. To perform this procedure, a set of templates is required, through which the required image is produced. This machine, just like its previous colleague, has all of the above technical characteristics at the highest level.

— Drilling and grooving machine designed for the production of inclined and straight grooves, as well as recesses cylindrical and other types of furniture. Part of the group of machines for the production of chairs, this unit has such technical characteristics as: the ability to work with oscillation turned off, its smooth adjustment using a vibrator and quick reconfiguration if the parameters of the groove being manufactured change.

— Grinding and polishing machine designed for polishing the surface of the finished chair, as well as, if necessary, its subsequent cleaning and cosmetic polishing. Such equipment is available only to industrial enterprises; do not try to find options “for home use.”

The process of producing chairs on a machine, video: