Training program for a mechanic to repair compressor units. Work curriculum for professional training and advanced training in the profession “Repairman. Thematic plan for industrial training
EDUCATIONAL AND THEMATIC PLAN FOR TRAINING A REPAIRMAN
| Topic No. | Topic name | Quantityhours | Note |
| TECHNICAL OPERATION | |||
| 1. | Boiler installation. Thermal power plants. | 0,5 | |
| 2. | Boiler units. Design and circulation diagram of boilers of various types | 1,5 | |
| 3. | Actions of mechanics when eliminating accidents | 1,0 | |
| 4. | Boiler room pipelines | 1,0 | |
| 5. | Auxiliary equipment boiler room | 2,0 | |
| 6. | Boiler room fittings | 1,0 | |
| 7. | Water treatment | 2,0 | |
| 8. | Instrumentation and A | 1,5 | |
| 9. | Requirements for plumbing tools and accessories | 1,5 | |
| OCCUPATIONAL HEALTH, ELECTRICAL SAFETY | |||
| 10. | Basics of labor legislation | 1,0 | |
| 11. | Organization of work with personnel | 0,5 | |
| 12. | Occupational safety requirements | 1,5 | |
| 13. | Industrial sanitation and personal hygiene | 0,5 | |
| 14. | Organization of work according to work permits, orders | 1,0 | |
| 15. | electrical safety | 2,0 | |
| 16. | Personal and collective protective equipment | 1,0 | |
| 17. | Occupational safety requirements in emergency situations | 1,0 | |
| 18. | First aid in case of accidents at work | 3 | |
| 19. | Final lesson | 0,5 | |
| Total: | 24 | ||
REPAIRMAN TRAINING PROGRAM
Subject: "TECHNICAL OPERATION"
Topic No. 1. Boiler installation. Thermal power plants.
Boiler installation. Thermal power plants. Composition, purpose, classification.
Topic No. 2. Boiler units. Design and circulation diagram of boilers of various types.
Boiler installation. Types of problems. Boiler circulation diagram.
Topic No. 3. Actions of a mechanic in case of an accident in a boiler room.
Actions of a mechanic in the event of an explosion of a boiler or gas mixture. Actions of a mechanic in the event of a gas leak or building collapse.
Topic No. 4. Boiler room pipelines.
Boiler room pipelines. Purpose of pipelines, requirements for operation. Water hammer in pipelines and measures to prevent them.
Topic No. 5. Boiler room auxiliary equipment.
Auxiliary equipment for boiler installations. Design and principle of operation of pumps, smoke exhausters, fans. Types of malfunctions in the operation of the pump, smoke exhauster, fan and measures to prevent them. Characteristics of pumps and smoke exhausters and fans (efficiency, power, flow, pressure, rpm).
Topic No. 6. Boiler room fittings.
Shut-off valves in the boiler room (valves, valves, check valves). Distinctive features valves and valves. Maintenance, repairs and safety measures.
Topic No. 7. Water treatment.
Conditions for scale formation, its effect on boiler operation. Methods of pre-boiler water treatment. Design of Na-cationite filters. Types, design and purpose of water heaters, reasons for repairing water heaters. Features of repair.
Topic No. 8. Instrumentation and A.
Purpose, principle of operation of pressure gauges. Pressure units.
Topic No. 9. Requirements for plumbing tools and devices.
Kinds metalworking tools. Hand tool. Power tool. Electrified tool. Purpose of tools and devices and requirements for them. Maintenance tool. Permission to work with the tool.
Subjects: "OCCUPATIONAL HEALTH, ELECTRICAL SAFETY"
Topic No. 10. Fundamentals of labor legislation.
Topic No. 14. Industrial sanitation and personal hygiene.
Preparing the workplace before starting and cleaning it after finishing work. Free distribution of detergents and disinfectants. Storing clean and used cleaning materials. Washing, dry cleaning, drying and repairing workwear and safety footwear. Personal hygiene.
Topic No. 15. Organization of work according to work permits and orders.
Organization of work according to work permits and orders. The concepts of “Permission Work Order” and “Order”. Organizational and technical measures to ensure work safety. Validity period of the permit, order. Order on the organization of work according to work permits and orders. Work performed according to work permits and orders. Persons responsible for safe work performance. The procedure for issuing and processing permits and orders. Permitting the team to work. Conducting targeted training. Supervision during work. Changes in the composition of the brigade. Registration of work breaks. Start of work the next day. End of work. Handover and acceptance of the workplace. Closing the permit. Work of contractors.
Topic No. 16. Electrical safety.
The concept of electric current (direct and alternating) and voltage. Units. Effects of current on the human body. Dangerous current and voltage values for humans. The paths of current through the human body. Rules for releasing a person from an action electric current up to and above 1000 V. The concept of the “step voltage” zone. Equipment grounding. Lighting for production and household premises, work places. Signal night lighting. Portable lighting. Permissible voltage of portable lamps for operation in different conditions(dry, damp, basements, thermal chambers). The concept of electrical safety groups.
Topic No. 17. Personal and collective protective equipment.
The procedure and standards for issuing, terms of wearing, testing of PPE. Personal and collective protective equipment.
.
Topic No. 18. Occupational safety requirements in emergency situations.
Actions of personnel in cases of power outage, equipment malfunction, fire, collapse of a building, part or individual structures, etc.
Topic No. 19. First aid in case of accidents at work. First aid for acute poisoning
. Electrical injury. Injuries. Bleeding. Fractures. Burns. Frostbite. .
Topic No. 20. Final lesson.
This lesson covers exam questions, as well as questions that employees have when preparing for exams. Topics are given taking into account the specific equipment that mechanics work on.
EXAMINATION TICKETS FOR TESTING THE KNOWLEDGE OF FITTERS - REPAIR WORKERS
TICKET No. 1 (fitter - repairman)
3. 2. The procedure for allowing a repairman to work independently? Hydraulic test
boiler, when is it carried out and at what pressure?
4. How does electric current pass through the human body?
TICKET No. 2 (fitter - repairman)
1. The design and principle of operation of the boiler?
2. Types of pump malfunctions and measures to prevent them?
4. Dangerous and harmful production factors in the boiler room?
5. Rules for freeing a person from electric current?
TICKET No. 3 (fitter - repairman)
1. Design and principle of operation of a water heater?
2. Types of plumbing tools, purposes and requirements for them?
3. Order. What work is carried out according to the order. Duration of the order?
5. Providing first aid in case of injury (fracture, dislocation)?
TICKET No. 4 (fitter - repairman)
1. Design and principle of operation of a centrifugal pump?
2. Safety requirements when working in the boiler furnace?
3. The concept of electric current (direct and alternating), voltage, resistance. Units?
4. Primary fire extinguishing agents in the boiler room?
5. Providing first aid for a thermal burn?
TICKET No. 2 (fitter - repairman)
TICKET No. 5 (fitter - repairman)
2. Work permit for performing flammable work in the boiler room?
3. Safety requirements when repairing rotating mechanisms?
4. Types of labor safety briefings?
5. Providing first aid for a chemical burn?
TICKET No. 2 (fitter - repairman)
TICKET No. 6 (fitter - repairman)
2. Shut-off valves in the boiler room. Difference between a gate valve and a valve?
3. What is the starting sequence for the mains pump?
4. Safety requirements when working in tanks (tanks)?
TICKET No. 2 (fitter - repairman)
2. Permissible voltage of portable lamps for operation in various conditions (dry, damp, boiler furnaces, tanks)?
3. Types of locksmith tools?
3. The concept of electric current (direct and alternating), voltage, resistance. Units?
5. Providing first aid for hypothermia, frostbite?
TICKET No. 8 (fitter - repairman)
TICKET No. 2 (fitter - repairman)
2. Technological sequence of pump assembly?
3. Responsibility of workers for violation of labor protection instructions, job and production instructions?
4. Safety requirements when working with electrified tools?
5. Providing first aid in case of electric shock?
TICKET No. 9 (fitter - repairman)
TICKET No. 2 (fitter - repairman)
2. Installations for water softening. The main problems that arise during their operation. Methods for eliminating them?
3. What should a mechanic do in the event of an emergency in a boiler room?
4. List the types of briefings that are carried out with a mechanic/repairman?
5. Providing first aid in case of poisoning?
TICKET No. 10 (fitter - repairman)
TICKET No. 2 (fitter - repairman)
2. Thermal insulation and lining materials?
3. Safety requirements when working at height, from scaffolding, scaffolding and other devices?
4. How to maintain and maintain locksmith tools?
5. Providing first aid for carbon monoxide poisoning?
1. Safety rules for the operation of thermal power plants, approved. by order of the Ministry of Energy of the Russian Federation dated March 24, 2003 No. 115.
2. Safety rules for the operation of heat-consuming installations and heat networks of consumers.
3. Safety regulations for the operation of thermal mechanical equipment of power plants and heating networks (SO 34.03.201-97).
4. Regulations on the organization of work on the training and certification of specialists from organizations supervised by the Federal Service for Environmental, Technological and Nuclear Supervision (RD 03-19-2007).
5. “Rules on labor protection during the operation of electrical installations”, approved. by order of the Ministry of Labor and Social Protection of the Russian Federation dated July 24, 2013. No. 328n.
6. “Rules on labor protection during the operation of thermal power plants,” approved. by order of the Ministry of Labor dated August 17, 2015. No. 551n.
7. “Rules on labor protection when working with tools and devices,” approved. by order of the Ministry of Labor dated August 17, 2015. No. 552n.
9. The procedure for training in labor protection and testing knowledge of labor protection requirements for employees of organizations, approved by Resolution of the Ministry of Labor of Russia and the Ministry of Education of the Russian Federation dated January 13, 2003 N 1/29.
10. GOST 12.0.003-74* SSBT. Dangerous and harmful production factors. Classification.
11. GOST 12.0.004-90 SSBT. Organization of occupational safety training. General provisions.
12. Regulations on the specifics of investigating industrial accidents in certain industries and organizations, approved by Resolution of the Ministry of Labor of Russia dated October 24, 2002 N 73.
13. Fire regulations in the Russian Federation
(approved by Decree of the Government of the Russian Federation of April 25, 2012 N 390).
14. Intersectoral rules for providing workers with special clothing, special shoes and other equipment personal protection, approved by order of the Ministry of Health and social development Russian Federation dated June 1, 2009 N 290n.
15. Lists of harmful and (or) dangerous production factors and work, during which preliminary and periodic medical examinations (examinations) are carried out, and the procedure for conducting these examinations (examinations), approved by the Ministry of Health of the Russian Federation dated April 12, 2011 N 302n.
16. Intersectoral instructions for providing first aid in case of accidents at work. - M.: Publishing house NC ENAS, 2007.
Added to the site:
EXPLANATORY NOTE
This program is designed to train workers involved in the operation, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels).
The program is compiled on the basis of the Device Rules and safe operation vessels operating under pressure PB 03-576-03, Passports S415M.00.00.000.PS, S416M.00.00.000.PS “Garage compressor model S415M, Garage compressor model S416M”, Passports “Pressure vessel with a capacity of 500 l " and the Passport for the "Pressure Vessel ZIF-55 Sb 05 PS" includes a thematic plan and theoretical training program, industrial training and is designed for 39 hours.
After completing training under this program, trainees pass a certification exam at the enterprise commission; the certification results are documented in a protocol signed by the chairman and members of the commission.
The administration of the enterprise issues certificates of the established form to persons who have completed training and passed the exam, indicating the names of the vessels to which these persons are allowed to service, signed by the chairman of the commission.
A worker servicing pressure vessels must subsequently undergo periodic check knowledge at least every 12 months.
QUALIFICATIONS.
A worker engaged in the operation, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels) must know :
operating instructions for garage and mobile compressors and their air collectors (pressure vessels);
Operating Instructions safety valves garage and mobile compressors;
purpose, principle of operation, device and main specifications garage and mobile compressors and their air collectors (pressure vessels);
purpose, principle of operation, design and main technical characteristics of safety valves for garage and mobile compressors;
purpose, principle of operation, design and main technical characteristics of shut-off valves and pressure gauges;
main malfunctions that arise during the operation of compressors and their air collectors (pressure vessels) and safety valves;
A worker engaged in the operation, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels) must be able to :
turn on the compressor and air collector;
check the proper operation of safety valves and pressure gauges;
identify malfunctions in the operation of garage and mobile compressors and their air collectors (pressure vessels);
carry out inspection, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels);
Maintain shift and repair logs correctly.
SYLLABUS
TRAINING OF WORKERS ENGAGED IN THE OPERATION, MAINTENANCE AND REPAIR OF GARAGE AND MOBILE VEHICLES
COMPRESSORS AND THEIR AIR Collectors
(PRESSURE VESSELS)
Topic name | ||
Theoretical training | ||
Purpose. Design and principle of operation of compressors. | ||
Maintenance of compressor units. | ||
Typical faults and methods for their elimination. | ||
Safety requirements. | ||
Basic information about pressure vessels | ||
Equipping pressure vessels with fittings, instrumentation, safety devices and basic safety requirements for them. | ||
Safety requirements for the operation of vessels. | ||
Maintenance and repair of vessels. | ||
And environment. Fire safety. | ||
Providing first aid to victims | ||
Industrial training | ||
PROGRAM
TOPIC 1.
Purpose. Design and principle of operation of compressors.
Purpose of garage compressors. Compressor components and parts. Electrical equipment, safety devices and instruments, Operating principle.
TOPIC 2.
Maintenance of compressor units.
Compressor care and maintenance. Daily compressor start. Checking work, frequency and revision.
TOPIC 3.
Typical faults and methods for their elimination.
Reduced performance. Compressor overheating. Knock in the cylinder and crankcase. Oil leak. Air leakage. The compressor does not turn on.
TOPIC 4.
Safety requirements.
Compressor installation. Grounding. Permission to work for maintenance personnel. Fencing. Carrying out repair work. Starting and stopping the compressor.
T E M A 5.
Basic information about pressure vessels.
Pressure vessels. Design features, purpose of vessels. Main performance characteristics: operating pressure in the vessel, design pressure in the vessel, test (trial) pressure of the vessel, temperature of the vessel wall.
Pressure vessels as equipment of increased danger in operation.
Vessels to which the requirements of the Rostechnadzor Rules apply and vessels to which the requirements of the Rules do not apply.
The procedure for supervising the safe operation of vessels.
T E M A 6.
Equipping pressure vessels with fittings, instrumentation, safety devices and basic safety requirements for them.
Purpose of fittings installed on vessels, instrumentation, safety devices against increased pressure and other safety devices.
Design and installation of safety valves. Adjusting safety valves. Checking the operation of the safety valve.
Maintenance of safety valves. Frequency of checking the serviceability of safety valves, procedure for troubleshooting.
Rules for installing pressure gauges on vessels. Pressure gauge malfunctions. Cases when pressure gauges are not allowed for use. Checking the serviceability of pressure gauges and a State Verification mark (seal or mark, installation location and designations). Maintenance requirements.
T E M A 7.
Safety requirements for the operation of pressure vessels.
Sources of danger when operating pressure vessels.
Basic safety conditions and measures to prevent accidents of vessels during their operation. Safe installation of vessels. Technical examination of vessels (primary, periodic, extraordinary).
Preparing vessels for commissioning. Putting the vessels into operation. Conditions for safe maintenance of vessels. Normal (planned) vascular arrest. Emergency stop of blood vessels. Possible reasons and order emergency stop vessel. Actions of personnel in cases of occurrence emergency situations: increase in pressure in the vessel above the permitted limit, malfunction of safety valves; when liquid level indicators fail; malfunctions of pressure gauges and the inability to determine pressure using other instruments; detection of leaks, bulges, and ruptured gaskets in vessels and their elements operating under pressure; in the event of a fire that directly threatens a pressure vessel.
T E M A 8.
Maintenance and repair of vessels.
Ensuring that vessels are kept in good condition and safe conditions their work. Frequency of technical inspections. Maintenance and service. The procedure for admitting personnel servicing vessels to work. Personnel training and certification. Passing exams and issuing certificates. Frequency of testing the knowledge of personnel servicing vessels. Extraordinary knowledge test. Procedure for admission to self-service vessels.
Vessel repair. Repair schedule. Preparing the vessel for repair. Compliance with safety requirements during repairs. Organization of repair work. Security measures.
TOPIC 9.
Labor and environmental protection. Fire safety.
Training on this topic is carried out in accordance with the training program for workers on the topic (subject) “Occupational Safety”, approved by the chief engineer on September 20, 2003.
T E M A 10.
Providing first aid to victims.
Training on this topic is carried out in accordance with the program (plan) for training workers in providing first aid to victims approved by the chief engineer on August 29, 2003.
THEMATIC PLAN AND PROGRAM
INDUSTRIAL TRAINING
THEMATIC PLAN
PROGRAM
TOPIC 1.
Familiarization with production. Security briefing
labor and fire safety.
Familiarization with labor organization and quality control of work.
Instruction on labor protection and fire safety at the enterprise. Fire-fighting equipment and inventory, as well as fire-fighting measures (in case of a fire). Organization of labor planning. Familiarization with the work site using a compressor.
Familiarization with personal protective equipment. Rules for using them.
Familiarization with primary fire extinguishing agents and the procedure for their use.
TOPIC 2.
Familiarization with the structure and operation of the compressor and air collector.
Purpose and design of compressor mechanisms. Fittings, instrumentation, air collector safety devices. Their purpose, principle of operation, methods of adjustment and testing. The procedure for carrying out technical examinations and technical maintenance.
TOPIC 3.
Operation of the compressor and air collector.
Occupational safety briefing. Preparing the compressor and air collector for start-up. Putting the compressor and air collector into operation. Maintenance of the compressor and air collector during operation. Normal (planned) stop of the air collector. Emergency stop of the air collector. Carrying out work on the instructions of the person responsible for the safe operation of pressure vessels, in compliance with the requirements of the instructions for the safe operation of compressors and the instructions for the operating mode and safe maintenance of vessels (air collectors) of garage compressors. Quality control of work performed.
Application
TICKETS
for workers engaged in operation and maintenance,
and repair of garage and mobile compressors and
their air collectors (pressure vessels)
Ticket No. 1
1. Purpose of compressors. clause 1.1. (4)
2. In what cases is a pressure gauge not allowed for use? clause 5.3.10.(1)
3. Purpose and arrangement of vessels (air collectors) included in the garage compressor units S415 and S416, clause 2.1.(3)
4. Method of performing artificial respiration, clause 4. (7)
Ticket No. 2
- Main components of the compressor unit, clause 4.1. (4)
- Who is allowed to service pressure vessels?, clause 1.3. (3)
- Technical characteristics of the vessels (air collectors) included in the garage compressor units S415 and S416, clause 2.1. (3)
4. First aid for fractures, paragraph 9. (7)
Ticket No. 3
- Electrical equipment and grounding of the compressor, clause 4.3., clause 5.3., clause 6.4. (4)
- What marking should it have? shut-off valves vessel?, clause 5.2.2. (1)
- Preparation for launch of vessels (air collectors) included in the garage compressor units C415 and C416, paragraph 3 (3)
- Causes of occupational injuries during the operation of pressure vessels, Introduction (8)
Ticket No. 4
- Operating principle of the compressor, clause 4.2. (4)
- In what cases should the vessel be stopped in an emergency?, clause 7.1. (3)
- Putting into operation the vessels (air collectors) that are part of the garage compressor units C415 and C416, clause 4. (3)
- Providing first aid for burns, clause 7. (7)
Ticket No. 5
1. Procedure for starting the compressor, clause 6.7.÷6.9. (4)
2. The procedure for checking the serviceability of safety valves of air collectors, P.3.4. (2)
3. Maintenance during operation of the vessels (air collectors) that are part of the garage compressor units S415 and S416, P.5. (3)
4. First aid for sprains, paragraph 9. (7)
Ticket No. 6
- What needs to be done when inspecting a compressor?, clause 8.10 (4)
- Which vessels are covered by the “Rules for the design and safe operation of pressure vessels”?, clause 1.1.2. (1).
3. When and by whom is the pressure gauge checked?, clause 5.3.11. (1)
4. First aid for bruises, paragraph 9. (7)
Ticket No. 7
1. Methods for eliminating a decrease in compressor performance, clause 9.1. (4)
2. What is the diameter of a pressure gauge installed at a height of up to 2 meters?, clause 5.3.6. (1)
3. The procedure for emergency shutdown of vessels (air collectors) included in the garage compressor units S415 and S416, clause 7.2.÷7.5. (3)
4. Providing first aid for fainting, paragraph 11. (7)
Ticket No. 8
1. Requirements for the compressor installation site, clause 6.1., clause 6.2., clause 6.6. (4)
2. Purpose and design of the spring safety valve, clause 2.2.1. (2)
3. Repair of the air collector (receiver) of garage compressor units C415 and C416, clause 8. (3)
4. First aid for poisoning, paragraph 11. (7)
Ticket number 9
- Who is allowed to work with compressors?, clause 1. (4)
- In what cases is a pressure gauge not allowed for use?, clause 5.3.10. (1)
- Technical characteristics of the safety valve installed on the vessels (air collectors) included in the garage compressor units C415 and C416, clause 2.2. (2)
- First aid measures for an electric shock victim, paragraph 3 (7)
Ticket No. 10
1. What needs to be done upon completion of work, clause 5.10., clause 5.11. (4)
2. Maintenance procedure during operation of safety valves. installed on the “air collector” vessels that are part of the garage compressor units C415 and C416, clause 3. (2)
3. What is the purpose three way valve?, clause 5.6. (3)
4. Carrying and transportation of the victim, clause 13. (7)
Regulations
1. Rules for the design and safe operation of pressure vessels PB 03-576-03.
2. Operating instructions for safety valves of air collectors of garage compressors S415M and S416M.
3. Instructions for the operating mode and safe maintenance of pressure vessels (air collectors of garage compressors S415M and S416M).
4. Passport S415M.00.00.000.PS, S416M.00.00.000.PS “Garage compressor model S415M, Garage compressor model S416M.”
5. Certificates “Pressure vessel with a capacity of 500 l.”
6. Passports “Vessel operating under pressure ZIF-55 Sb. 05 PS".
7. Instructions for providing first aid to accident victims.
8. A manual for students of the Rules for the design and safe operation of pressure vessels. Moscow. NPO OBT 1997.
WORKING CURRICULUM
professional training and advanced training
by profession "Repairman"
(name of profession according to the all-Russian classifier
Professions of workers, positions of employees and tariff categories
OK 016-94: Repairman)
Novy Urengoy
Main characteristics
profession "repairman"
(occupation code – 18559, the name of the profession is agreed upon by the All-Russian Classifier of Worker Professions, Employee Positions and Tariff Classes (OK 016-94) « Repairman ».
Compiled in accordance with the requirements for the content and level of training of specialists, the curriculum and programs for professional training of specialists, based on the working curriculum of the State Budgetary Educational Institution of Secondary Professional Education of the Yamal-Nenets Autonomous Okrug "NurMK" and programs of the main disciplines of professional training.
This set of educational program documentation is intended for professional training of specialists. Duration of training by profession « Repairman » - 5 months . The duration of advanced training is 1.5 months.
The set includes: explanatory note, professional characteristics, blocks of educational programs, thematic planning.
The main importance of practical training is to prepare specialists for the direct implementation of activities, independent performance of work provided for qualification characteristics, technical conditions and standards established at the enterprise.
When developing a curriculum for a profession « Repairman » were guided by the following documents:
1. the federal law"About education
2. Federal Law – Federal Law “On Amendments to Certain Legislative Acts of the Russian Federation in Connection with the Establishment of Compulsory General Education”;
3. Federal Law of the Russian Federation of December 25, 2008 “On Amendments to the Law Russian Federation» “On employment in the Russian Federation”;
4. All-Russian classifier of worker professions, employee positions and tariff categories, OK 016-94;
5. Order Federal service on environmental, technological and nuclear supervision dated December 29, 2006 No. 000 “On approval of the List of main professions of workers industrial production(facilities), the training programs of which must be coordinated with the bodies of the Federal Service for Environmental, Technological and Nuclear Supervision";
6. Order of the Ministry of Education of Russia dated January 1, 2001. No. 000 “On approval of the List of vocational training professions”;
7. Order of the Ministry of Education of the Russian Federation dated January 1, 2001. No. 000 “On the introduction of a curriculum model for professional training of personnel in blue-collar professions.”
Professional qualification characteristics reflect the content labor activity, requirements for the level of professional qualifications in the profession. Based on these characteristics, the content of training is selected, and educational program and methodological documentation is developed.
Curriculum blocks reflect the content of practical work required for training in the profession « Repairman ».
408 hours are allocated for studying a profession in vocational training, of which 252 hours are practical training.
286 hours are allocated for advanced training, of which 172 hours are practical training.
Profession code 18559
Professional characteristics
1.Profession according to the list of vocational training professions.
Name of profession according to the All-Russian Classifier of Worker Professions, Positions and Tariff Levels (OK 016-94): Repairman .
2. Purpose of the profession.
A repairman is a qualified specialist who performs work specified in the qualification characteristics and technical conditions.
Professional training is carried out:
In institutions of primary vocational education and secondary vocational education in order to update and expand knowledge and skills, as well as obtaining professional qualifications in a new specialty within the profession.
In the system of continuous professional education to achieve more high level qualifications.
Qualification characteristics.
Profession – Repairman
Qualification - 2-4th category.
must know:
Techniques for performing work on disassembling, repairing and assembling simple components and mechanisms, equipment, units and machines;
Purpose and rules for using plumbing and inspection tools;
Basic mechanical properties processed materials;
Name, labeling and rules for using oils, detergent compositions, metals and lubricants.
Construction of equipment being repaired; purpose and interaction of main components and mechanisms;
Technological sequence of disassembly, repair and assembly of equipment, units and machines; technical specifications for testing, adjustment and acceptance of components and mechanisms;
Basic properties of processed materials; device universal devices and the control and measuring instruments used; system of admissions and landings; qualities and roughness parameters; rules for slinging, lifting, moving loads, rules for operating lifting equipment and mechanisms controlled from the floor.
Additionally should know for 4th category:
Construction of repaired equipment, units and machines;
Rules for regulating machines;
Methods for eliminating defects during repair, assembly and testing of equipment, units and machines;
Design, purpose and rules for using the control and measuring instruments used;
Design of universal and special devices;
Methods for marking and processing simple various parts;
System of tolerances and landings, qualities and roughness parameters;
Properties of acid-resistant and other alloys;
Basic provisions of scheduled preventive maintenance of equipment.
Repairman 2-4th category should be able to:
Disassemble, repair, assemble and test simple equipment, units and machines,
Produce. repair of simple equipment, units and machines, as well as of medium complexity, under the guidance of a more highly qualified mechanic; perform metalworking of parts according to the 12th - 14th qualifications;
Carry out washing, cleaning, lubricating parts and removing the fill;
Perform work using pneumatic, electric tools and drilling machines; scrape parts using power tools;
Make simple tools for repair and assembly.
Perform disassembly, repair, assembly and testing of medium complexity, components and mechanisms of equipment, units and machines;
Carry out repairs, adjustments and testing of moderately complex equipment of units and machines, as well as complex ones under the guidance of a mechanic of higher qualifications;
Perform metalworking of parts for qualified specialists;
Repair lined equipment and equipment made of protective materials and ferrosilicon;
Disassemble, assemble and seal faolite and ceramic equipment and communications; manufacture devices of medium complexity for repair and assembly;
Additionally for 4th category:
Disassemble, repair, assemble and test complex components and mechanisms;
Repair, install, dismantle, test, adjust and adjust complex equipment, units and machines, hand over after repair;
Perform metalworking of parts and assemblies according to 7-10 qualifications;
Manufacture complex devices for repair and installation;
Prepare defect reports for repairs;
Perform rigging work using lifting and transport mechanisms and special devices.
must know:
Design features of the equipment, units and machines being repaired;
Technical conditions for repair, assembly, testing, regulation and correct installation of equipment, units and machines;
Technological process of repair, assembly and installation of equipment;
Rules for testing equipment and machines for static and dynamic balancing; geometric constructions with complex markings; methods for determining premature wear of parts; methods for restoring and strengthening worn parts and applying a protective coating.
Design features, kinematic and hydraulic diagrams of the equipment, units and machines being repaired;
Methods of repair, assembly, installation; accuracy checks and testing of repaired equipment;
Permissible loads on operating parts, components, mechanisms of equipment and preventive measures to prevent breakdowns, corrosive wear and accidents.
Repairman 5-6th category should be able to:
Repair, install, dismantle, test, adjust and set up complex equipment, units and machines and hand over after repair;
Perform metalworking of parts and assemblies according to the 6th - 7th qualifications;
Perform disassembly, repair and assembly of components and equipment in conditions of intense and dense fits.
Additionally for 6th category:
Repair, install, dismantle, test and adjust complex large-sized, unique, experimental and experimental equipment, units and machines;
Identify and eliminate defects during equipment operation and during inspection during repair;
Inspect and load test repaired equipment for accuracy.
WORKING CURRICULUM
For vocational training workers
in GBOU SPO Yamalo-Nenets Autonomous Okrug "NurMK"
Novy Urengoy
Profession code: 18559 (according to the All-Russian classifier OK 016-96) Qualification: 2-4 category Duration of training: 5 months | |||
Courses, subjects | |||
Theoretical training | |||
General technical course | |||
Reading blueprints | |||
Materials Science | |||
Electrical engineering | |||
Special course | |||
Industrial training | |||
Study time reserve for theoretical training | |||
Consultations | |||
Qualifying exam | |||
The curriculum is based on curricula and programs developed by the Federal State Institution “Federal Institute for Educational Development”, Moscow 2008.
WORKING CURRICULUM
to improve the skills of workers
in GBOU SPO Yamalo-Nenets Autonomous Okrug "NurMK"
Novy Urengoy
Profession code: 18559 (according to the All-Russian classifier OK 016-96) Qualification: 4-6 category Duration of training: 1.5 months | Profession: Mechanic - repairman |
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Courses, subjects | |||
Theoretical training | |||
Economics of the industry and enterprise | |||
General technical course | |||
Reading blueprints | |||
Materials Science | |||
Occupational health and safety | |||
Tolerances and technical measurements | |||
Electrical engineering | |||
Special course | |||
Special technology | |||
Practical training | |||
Industrial training | |||
Internship | |||
Study time reserve | |||
Consultations | |||
Qualifying exam | |||
The curriculum is compiled on the basis of curricula and programs developed by the Federal State Institution “Federal Institute for Educational Development”, Moscow 2008.
Training of mechanics for the repair of technological installations is carried out in accordance with the Order of the Ministry of Labor and Social Protection of the Russian Federation dated November 27, 2014 No. 944n “On approval professional standard“Fitter of technological installations”, “List of professions of workers, positions of employees for which vocational training is carried out”, approved by Order of the Ministry of Education No. 513 of 07/02/2013, the requirements of the Unified Tariff and Qualification Directory of Works and Professions of Workers, All-Russian Classifier of Professions of Workers, Positions employees and tariff categories.
Technological installations are a production complex of structures and equipment located in a building or on a separate site of an enterprise and intended for the implementation of a technological process.
The profession of a mechanic in the repair of technological installations requires the following skills: disassembly, repair, assembly and testing of components and mechanisms of machines, apparatus, pipelines, fittings of varying complexity; repair of installations, units and machines of varying complexity; metalworking of parts according to qualifications; washing, cleaning and lubricating parts; marking and drilling holes on flanges; straightening, filing and thread cutting on pipes; manufacturing simple devices for assembly and installation of equipment being repaired, etc.
A mechanic for repairing technological installations must know: the design, purpose and principle of operation of individual devices and components of the equipment being repaired; operating conditions of the equipment being serviced; basic locksmith techniques; general rules welding and soldering; rules for testing small diameter pipelines; basic concepts about tolerances and fits, qualifications, classes of accuracy and purity of processing; purpose and rules for using devices and tools; pipe marking techniques; drawing elements; rules for the use of oils, detergents and lubricants, etc.
To perform work, a mechanic for the repair of technological installations must undergo professional training, no more than once a year and no less than once every 5 years, take short-term training courses of at least 72 hours in order to acquire new knowledge and skills and increase their rank, have a medical record with no contraindications. It is important that persons under 18 years of age are not allowed to work as a mechanic repairing technological installations.
Cost of training and terms of study
ANO DPO "Comprehensive Training Center for Personnel Retraining" provides vocational training in the following programs:
Form of study: full-time, part-time, distance learning using Internet technologies.
What is included in the training program
In the process of mastering the training program, developed taking into account the Order of the Ministry of Labor and Social Protection of the Russian Federation dated November 27, 2014 No. 944n “On approval of the professional standard “Fitter of technological installations”, Order of the Ministry of Labor of Russia No. 513 dated July 2, 2013 “On approval of the List of professions of workers, positions of employees for which vocational training" for mastering working profession mechanic for repair of technological installations The following questions are studied:
- Economics of the industry
- Materials Science
- Basics of electrical engineering and electrical equipment of PS
- Fundamentals of technical mechanics
- Reading drawings and process flow diagrams
- Tolerances and landings. Technical measurements
- Plumbing
- Instrumentation
- Industrial, Fire safety and labor protection
- Environmental protection
- Composition and properties of oil
- Equipment for main oil pipelines
- Pumps, fans and their design
- Maintenance and repair of pumps and fans
- Pressure regulators, dirt filters. Maintenance and repair
- Oil pumping stations reservoirs and their structure
- Maintenance and repair of tanks and main tank equipment
- Pipelines, their maintenance and repair
- Pipeline fittings: gate valves, taps, safety lever valves, electric drive gearboxes. Maintenance and repair
- Auxiliary equipment of the oil pumping station: oil system, cooling system, leak pumping system, ventilation, sewerage, water supply. Maintenance and repair
- Repair and restoration of equipment parts
- Emergency stop analysis
Classes are held in the classroom of the ANO DPO “Comprehensive Training Center for Personnel Retraining,” as well as through the Internet portal of the Training Center website.
Upon completion of training, you will be issued
- Certificate for each employee who has passed the certification;
- Protocol of the certification commission with a list of employees who have passed the certification.
How to get trained as a mechanic to repair technological installations
After completing vocational training (or at a specialized school or training center), a mechanic for repairing technological installations must annually take short-term training courses of at least 72 hours, no more than once a year and no less than once every 5 years.
Advantages of working with ANO DPO “Comprehensive Training Center for Personnel Retraining”
- All training programs are developed by teachers taking into account modern educational and teaching materials using new technologies in teaching;
- A convenient form of electronic library for the course educational material has been developed for you;
- the cost of training to become a mechanic for repairing technological installations is significantly lower than that of other training centers;
- Training takes place at a time convenient for you and in the form required for your organization.
